APPLICATIONS
Semiconductor Inspection
Hyperspectral imaging technology can be used in semiconductor manufacturing and inspection to identify subtle defects and material differences that are difficult to detect with the human eye or standard RGB cameras. By capturing detailed spectral data across a broad range of wavelengths, this technology enables non-contact analysis of wafers, thin films, packages, substrates, and material surfaces.
It can detect variations in surface uniformity, contamination, residues, coating defects, and micro-damage by analyzing the unique spectral signatures of each material. This capability is especially valuable in high-precision semiconductor production, where even small changes in process conditions can affect product quality and yield.
Hyperspectral imaging also supports real-time inspection in automated production environments, improving both inspection speed and reliability. As semiconductor processes become smaller and more complex, material-based defect analysis and process monitoring are becoming increasingly important.
Hypergram provides high-speed, high-accuracy hyperspectral imaging and AI-based analysis solutions designed for integration into semiconductor inspection systems.
Display Inspection & Quality Control
Hyperspectral imaging technology serves as an indispensable solution in the next-generation display manufacturing industry, delivering unparalleled precision and exceptional efficiency for rigorous quality control and micro-defect inspection. By capturing hundreds of continuous spectral data points across a wide wavelength range, this technology enables the identification of nanometer-scale structural defects and subtle chemical composition variations on panel surfaces that remain undetectable by the human eye or conventional RGB vision systems.
During OLED and Micro-LED panel fabrication, hyperspectral imaging detects minute thickness variations in organic thin-film deposition layers and precisely identifies sub-pixel-level foreign contaminants and defects, such as Mura, that are otherwise difficult to distinguish through conventional visual inspection. In state-of-the-art high-resolution display processes, the system analyzes the luminescence characteristics and wavelength variations of individual pixels in real time, enabling precise evaluation of overall screen color uniformity and luminance consistency.
Furthermore, this non-destructive technology enables molecular-level inspection without physical contact or panel damage. It integrates seamlessly into high-speed automated production lines, supporting early defect detection through real-time monitoring and maximizing production yield.
As the global market demands increasingly stringent quality standards for ultra-high-definition and high-performance displays, hyperspectral imaging is becoming a core solution for minimizing manufacturing errors and enhancing process efficiency. Hypergram drives innovation in the future display industry by providing high-precision, ultra-high-speed hyperspectral imaging solutions optimized for in-line display inspection.
Electronics and Component Inspection
Hyperspectral imaging technology can be applied to the inspection of electronic products and components, going beyond surface appearance inspection to analyze materials, coatings, adhesives, contamination, and assembly conditions. By using spectral information reflected from component surfaces, this technology can detect subtle material differences that are difficult to identify with conventional cameras.
It can be used to inspect coating uniformity, adhesive application, foreign particles, oxidation, and signs of material degradation. These capabilities are useful across a wide range of electronic manufacturing processes, including connectors, PCBs, display components, sensor modules, plastic parts, and metal components.
The ability to perform fast, non-contact inspection is especially important for automated electronics production lines. Hyperspectral imaging can be combined with existing vision systems to learn product-specific spectral features and classify normal and defective products with high consistency.
Hypergram provides high-speed hyperspectral cameras, AI analysis software, SDKs, and customized integration solutions for electronics and component inspection.
Secondary Battery Inspection
Hyperspectral imaging technology can be used for non-contact inspection of electrodes, separators, coating layers, pouches, and cell components in secondary battery manufacturing. By analyzing spectral data, this technology can evaluate factors that may affect battery performance and safety, including coating uniformity, active material distribution, moisture, contamination, foreign particles, and micro-defects.
It is particularly useful for detecting material composition differences and surface condition changes that are difficult to identify using the human eye or standard imaging methods. This enables early defect detection and helps improve process stability during battery production.
As the secondary battery market expands across electric vehicles, energy storage systems, and mobile devices, precise inspection in high-speed production lines is becoming increasingly important. Hyperspectral imaging can be applied to roll-to-roll processes, electrode inspection, and cell inspection before and after assembly.
Hypergram provides high-speed, high-accuracy hyperspectral imaging and AI-based inspection solutions optimized for secondary battery manufacturing processes.
Cosmetics Inspection
Hyperspectral imaging technology can be used in cosmetics manufacturing and quality control to inspect raw materials, formulations, color consistency, mixing uniformity, surface defects, and foreign particles. It analyzes the spectral characteristics of various cosmetic products, including foundation, creams, lipsticks, powders, and sheet masks.
This technology can detect color variations, ingredient distribution, moisture conditions, contamination, and manufacturing inconsistencies. By identifying subtle compositional and surface differences that are difficult to see with conventional color inspection or visual inspection, hyperspectral imaging helps improve product consistency and quality.
In the cosmetics industry, consistent color, stable formulation, raw material control, and process reliability are essential for consumer safety and brand trust. Hyperspectral imaging supports real-time inspection on manufacturing lines and enables accurate classification of normal and abnormal products based on spectral data.
Hypergram provides hyperspectral imaging and AI-based analysis solutions that can be integrated into cosmetics inspection and quality control processes.
Medical Imaging and Pharmaceutics
Hyperspectral imaging technology is transforming pharmaceutics and medical imaging by providing precise, non-invasive techniques for diagnostics, quality control, and medical research.
In the realm of pharmaceutics, it is utilized to evaluate the chemical composition and consistency of pharmaceutical products, ensuring drug quality and detecting counterfeit items. For instance, it can assess the distribution of active pharmaceutical ingredients (APIs) in tablets and capsules, revealing potential manufacturing flaws.
In medical imaging, hyperspectral technology facilitates the visualization of tissue and organ characteristics at a molecular level, enhancing early disease detection and diagnostics. It is effective in distinguishing between healthy and diseased tissues, identifying cancerous cells, and monitoring wound healing by assessing spectral signatures that indicate biochemical changes. Moreover, hyperspectral imaging has proven beneficial during surgical procedures by accurately identifying tumor margins, thus minimizing the chances of incomplete excisions.
Its capacity to offer real-time, in-depth insights into biological structures without the use of dyes or contrast agents positions it as a crucial instrument in modern medicine. This life-saving technology continuously propels advancements in healthcare, enhancing patient outcomes and ensuring the safety and effectiveness of pharmaceutical products.
Hypergram offers a portable hyperspectral imaging solution designed for integration with medical inspection systems.
Recycling
Hyperspectral imaging technology significantly transforms the recycling sector by improving the efficiency and precision of waste sorting.
It captures detailed spectral data across a broad spectrum of wavelengths, allowing for the detection and classification of various materials, including plastics that are often hard to differentiate with the naked eye or standard RGB cameras. By accurately identifying different plastics through their unique spectral signatures, this technology ensures precise sorting and minimizes contamination within recycling streams. This ability is essential for tackling the issues created by mixed plastic waste, allowing the effective separation of recyclable materials like PET, HDPE, and PVC from non-recyclable or lower-value plastics.
Additionally, hyperspectral imaging is utilized for sorting paper, metals, and other materials, making it an essential instrument for enhancing the overall efficiency of recycling operations. By improving the purity of sorted materials, this technology not only reduces landfill waste but also conserves resources and diminishes the carbon footprint of recycling activities.
As the imperative of global sustainability intensifies, hyperspectral imaging is emerging as a crucial technology for promoting circular economy practices, safeguarding natural resources, and aiding in the protection of our planet for future generations.
Hypergram provides high-speed hyperspectral imaging solutions with high accuracy to help save our environment by improving recycling.
Food Product Inspection
Hyperspectral imaging technology can be used to inspect the safety, freshness, composition, foreign materials, and packaging condition of food products. It enables non-contact analysis of moisture levels, fat, protein, sugar content, oxidation, spoilage, foreign particles, surface damage, and quality variations across different types of food.
By capturing spectral data, this technology can identify internal and chemical changes that are difficult to detect with the human eye or standard RGB cameras. It can be applied to processed foods, fresh foods, dried foods, beverages, and packaged food products.
In food production and distribution, high inspection speed, accuracy, and hygienic non-contact inspection are essential. Hyperspectral imaging can be integrated into automated production lines and conveyor systems to support real-time quality monitoring, defective product sorting, waste reduction, and product consistency.
Hypergram provides high-speed, high-accuracy hyperspectral imaging and AI analysis solutions optimized for food product inspection.
Agriculture
Hyperspectral imaging technology is transforming large-scale agriculture by providing sophisticated tools for monitoring crop growth, evaluating quality, and maximizing productivity.
Gathering detailed spectral data allows for accurate analysis of plant health, identifying stress factors like diseases, pests, water shortages, or nutrient deficiencies well before these issues are visibly noticeable. This technology is commonly utilized to assess the quality of various crops, including fruits and vegetables, by analyzing their chemical makeup, ripeness, and overall state. For example, it can distinguish between healthy and unhealthy plants, detect bruises or flaws in fruits, and measure sugar or moisture levels in crops.
Additionally, hyperspectral imaging plays a crucial role in precision agriculture by mapping soil conditions, tracking crop yields, and optimizing resource management through actionable insights on irrigation and fertilization requirements. By enabling real-time, non-invasive evaluations over extensive agricultural areas, this technology assists farmers in enhancing efficiency, minimizing waste, and securing high-quality harvests.
As sustainability and food security gain global importance, hyperspectral imaging is becoming an essential tool for fostering sustainable farming methods and ensuring a reliable supply of nutritious, top-quality food to sustain the world.
Hypergram provides a portable hyperspectral camera solution that can be used for the agricultural industry.
